Leveraging Your CMMS to Achieve Compliance - eMaint

Leveraging Your CMMS to Achieve Compliance

Leveraging Your CMMS to Achieve Compliance2018-07-23T16:32:51+00:00

Project Description

Looking for the keys to successfully pass compliance audits? Whether its OSHA, EPA, GMP, ISO or FDA that your organization contends with, thousands of CMMS users leverage their system to comply with strict standards. Using the reporting, archiving and Preventive Maintenance (PM) tools within a CMMS can help organizations meet compliance standards for quality, environmental, energy, food safety, and more. This piece outlines ten key steps to leverage your CMMS system for compliance.

ISO Standards

Before we dive into that, I want to offer a more in-depth explanation of one of the primary standard-setting bodies that maintenance professionals engage with, the International organization for Standardization (ISO).

Almost all of eMaint’s clients have some perspective with working on some aspect of this standard, such as ISO 55000 Asset Management, ISO 9000 Quality Management, ISO 14000 Environmental Management or ISO 3166 Country Codes.

  • ISO 55000 Asset Management – provides and overview of asset management, its principles and terminology, and the expected benefits from adopting asset management. It can be applied to all types of assets and by all types and sizes of organizations.
  • ISO 14000 Environmental Management – addresses various aspects of environmental management. It provides practical tools for companies and organizations looking to identify and control their environmental impact and constantly improve their environmental performance.
  • ISO 22000 Food Safety Management – addresses food safety management and helps organizations identify and control food safety hazards. As many of today’s food products cross national boundaries, standards are needed to ensure the safety of the food supply chain.
  • ISO 50001 Energy Management – supports organizations in all sectors to use energy more efficiently through the development of an energy management system. As a result, organizations are able to save money and conserve resources.
  • ISO 3166 Country Codes – the International Standard for country codes and codes for their subdivisions. The purpose is to define internationally recognized codes of letters and/or numbers that we can use when we refer to countries and subdivisions.
  • ISO 31000 Risk Management – helps organizations manage risks and perform well in an environment full of uncertainty. Risks can have consequences in terms of economic performance and professional reputation, as well as environmental, safety and societal outcomes.
  • ISO 9000 Quality Management – addresses various aspects of quality management, providing guidance and tools for companies and organizations who want to ensure that their products and services consistently meet customer’s requirements and that quality is consistently improved.

Ten Key Steps To Leverage Your CMMS For Compliance

1. Track Work Order History

Effective CMMS solutions include asset tracking and work order capabilities. Within an asset record, you can view all work order history and charges related to each asset, including work order type, status, due date, and description. Auditors are interested that the appropriate SOPs, standards and interpretation of those standards are being complied with, and that there is evidence that the organization is in control. Work History shows who did the work, how long it took, the associated documentation, and an overall view of the history of assets from cradle to grave.

How it Helps Pass Audits – Provides detailed documentation on equipment scheduling and proof of work to track mechanical integrity

2. Document Procedures

Within a CMMS, you can associate multiple procedures with a PM Schedule. This is related to recording soft documentation, like on Microsoft Word or Google Docs, or any pictures and PDFs with SOPs. When the PM Schedule is generated into a work order, all assigned PM Procedures will be copied to the Work Procedures table on the Work Order.

How it Helps Pass Audits – Provides documentation of all procedures and verification that they are being carried out in accordance to written documentation procedures.

Superior Dairy established condition monitoring within eMaint, which provides data that is imported into eMaint to trigger PMs based on predefined ranges. eMaint also generates reports to provide the maintenance history documentation needed to pass Safe Quality Foods (SQF) inspections without a single complaint.

3. Attach Documents to Records

Document Storage capabilities allow users to upload documents, drawings, images, or any rich media documents and attach them to assets, parts, work orders and contact records including:

  • Lock-Out-Tag-Out (LOTO) checklists
  • Safety procedures

How it Helps Pass Audits – Provides workers with easy access to safety manuals and procedures, documents compliance, and tracks processes.

4. Track Inventory & Spare Parts